calibration program for 2014 version

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  • calibration program for 2014 version

    need help we are going from 3.7 to 2014
    I have never had to write a calibration program .
    would some one please provide me with some code to do a weekly calibration of all the probe tip angles.
    thanks in advance.

  • #2
    Auto Cal Capture.JPG



    This is just an example
    The 1st probe you need to answer yes the tool has moved and take 1 manual point top with tipA0B0 at Top dead center
    then all rest of probes you answer no tool has not moved...I didn t go into to much detail here so hopefully you understand the basics


    Michael A Wildschutz Sr
    I Walk on The WildSide
    "To Each is Own"

    Comment


    • Douglas
      Douglas commented
      Editing a comment
      it gets a bit messier with a star probe and a few wrist positions. Add some operator instruction and setting the ball in a couple orientations along the way


      STARTUP =ALIGNMENT/START,RECALL:USE_PART_SETUP,LIST=YES
      ALIGNMENT/END
      MODE/MANUAL
      PREHIT/0.15
      CHECK/0.15,1
      MOVESPEED/ 50
      MANRETRACT/0.7874
      FORMAT/TEXT,OPTIONS, , ,SYMBOLS, ;NOM,TOL,MEAS,DEV,OUTTOL, ,
      MODE/DCC
      LOADPROBE/5MM REAMER
      TIP/T1A0B0, SHANKIJK=0, 0, 1, ANGLE=0
      COMMENT/OPER,NO,FULL SCREEN=YES,AUTO-CONTINUE=NO,
      Set sphere (15,41) pointing up, use 5mm to touch off the top
      COMMENT/OPER,NO,FULL SCREEN=YES,AUTO-CONTINUE=NO,
      Use 5mm probe to touch off top of sphere
      AUTOCALIBRATE/PROBE, PARAMETER_SET=ALL-TIPS-WITH-DEFAULTS, QUALTOOL_MOVED=YES_MANUAL,
      SHOW_SUMMARY=NO, OVERWRITE_RESULTSFILE=NO
      LOADPROBE/4MM TMA140 SHORT STAR
      TIP/T1A0B0, SHANKIJK=0, 0, 1, ANGLE=0
      AUTOCALIBRATE/PROBE, PARAMETER_SET=ALL-TIPS-WITH-DEFAULTS, QUALTOOL_MOVED=NO,
      SHOW_SUMMARY=YES, OVERWRITE_RESULTSFILE=YES
      BEGIN AUTOCALIBRATE RESULTS FOR PROBE 4MM TMA140 SHORT STAR USING SET A0
      Probe file=4MM TMA140 SHORT STAR Date=6/13/2017 Time=3:55:52 PM
      T1A0B0 THEO X 0.0000 Y 0.4724 Z 11.8632 D 0.1575
      T1A0B0 MEAS X 0.0021 Y 0.4812 Z 11.8326 D 0.1561 StdDev 0.0002
      T2A0B0 THEO X -0.9252 Y 0.4724 Z 11.2234 D 0.0787
      T2A0B0 MEAS X -0.9204 Y 0.4721 Z 11.1956 D 0.0776 StdDev 0.0004
      T3A0B0 THEO X 0.0000 Y -0.4528 Z 11.2234 D 0.0787
      T3A0B0 MEAS X 0.0114 Y -0.4539 Z 11.2074 D 0.0775 StdDev 0.0004
      T4A0B0 THEO X 0.9252 Y 0.4724 Z 11.2234 D 0.0787
      T4A0B0 MEAS X 0.9371 Y 0.4746 Z 11.2042 D 0.0775 StdDev 0.0004
      T5A0B0 THEO X 0.0000 Y 1.3976 Z 11.2234 D 0.0787
      T5A0B0 MEAS X 0.0113 Y 1.4043 Z 11.1950 D 0.0775 StdDev 0.0003
      END AUTOCALIBRATE RESULTS FOR PROBE 4MM TMA140 SHORT STAR USING SET A0
      MOVE/INCREMENT,<0,0,5>
      LOADPROBE/5MM REAMER
      TIP/T1A0B0, SHANKIJK=0, 0, 1, ANGLE=0
      COMMENT/OPER,NO,FULL SCREEN=YES,AUTO-CONTINUE=NO,
      Set sphere facing to the rear and use the 5mm probe to touch off the top.
      COMMENT/OPER,NO,FULL SCREEN=YES,AUTO-CONTINUE=NO,
      Use 5mm probe to touch off the top of sphere
      AUTOCALIBRATE/PROBE, PARAMETER_SET=ALL-TIPS-WITH-DEFAULTS, QUALTOOL_MOVED=YES_MANUAL,
      SHOW_SUMMARY=NO, OVERWRITE_RESULTSFILE=NO
      LOADPROBE/4MM TMA140 SHORT STAR
      TIP/T1A90B0, SHANKIJK=0, 1, 0, ANGLE=180
      MOVE/INCREMENT,<-5,10,-10>
      AUTOCALIBRATE/PROBE, PARAMETER_SET=ALL-TIPS-WITH-DEFAULTS, QUALTOOL_MOVED=NO,
      SHOW_SUMMARY=YES, OVERWRITE_RESULTSFILE=YES
      BEGIN AUTOCALIBRATE RESULTS FOR PROBE 4MM TMA140 SHORT STAR USING SET A90
      Probe file=4MM TMA140 SHORT STAR Date=6/13/2017 Time=4:04:50 PM
      T1A90B0 THEO X 0.0000 Y 9.4813 Z 1.9094 D 0.1575
      T1A90B0 MEAS X -0.0025 Y 9.4244 Z 1.8564 D 0.1564 StdDev 0.0002
      T2A90B0 THEO X -0.9252 Y 8.8415 Z 1.9094 D 0.0787
      T2A90B0 MEAS X -0.9247 Y 8.7870 Z 1.8641 D 0.0778 StdDev 0.0003
      T3A90B0 THEO X 0.0000 Y 8.8415 Z 2.8346 D 0.0787
      T3A90B0 MEAS X 0.0060 Y 8.7992 Z 2.7918 D 0.0772 StdDev 0.0003
      T4A90B0 THEO X 0.9252 Y 8.8415 Z 1.9094 D 0.0787
      T4A90B0 MEAS X 0.9329 Y 8.7966 Z 1.8642 D 0.0777 StdDev 0.0003
      T5A90B0 THEO X 0.0000 Y 8.8415 Z 0.9843 D 0.0787
      T5A90B0 MEAS X 0.0085 Y 8.7871 Z 0.9331 D 0.0774 StdDev 0.0003
      END AUTOCALIBRATE RESULTS FOR PROBE 4MM TMA140 SHORT STAR USING SET A90
      MOVE/INCREMENT,<5,5,0>
      MOVE/INCREMENT,<0,0,18>
      LOADPROBE/5MM REAMER
      TIP/T1A0B0, SHANKIJK=0, 0, 1, ANGLE=0
      COMMENT/OPER,NO,FULL SCREEN=YES,AUTO-CONTINUE=NO,
      Set sphere faacing to the front
      COMMENT/OPER,NO,FULL SCREEN=YES,AUTO-CONTINUE=NO,
      Use 5mm probe to touch off top of sphere
      AUTOCALIBRATE/PROBE, PARAMETER_SET=ALL-TIPS-WITH-DEFAULTS, QUALTOOL_MOVED=YES_MANUAL,
      SHOW_SUMMARY=NO, OVERWRITE_RESULTSFILE=NO
      LOADPROBE/4MM TMA140 SHORT STAR
      TIP/T1A-90B0, SHANKIJK=0, -1, 0, ANGLE=0
      MOVE/INCREMENT,<-5,-18,-16>
      AUTOCALIBRATE/PROBE, PARAMETER_SET=ALL-TIPS-WITH-DEFAULTS, QUALTOOL_MOVED=NO,
      SHOW_SUMMARY=YES, OVERWRITE_RESULTSFILE=YES
      BEGIN AUTOCALIBRATE RESULTS FOR PROBE 4MM TMA140 SHORT STAR USING SET A-90
      Probe file=4MM TMA140 SHORT STAR Date=6/13/2017 Time=4:13:16 PM
      T1A-90B0 THEO X 0.0000 Y -9.4813 Z 2.8543 D 0.1575
      T1A-90B0 MEAS X 0.0153 Y -9.4971 Z 2.8909 D 0.1563 StdDev 0.0002
      T2A-90B0 THEO X -0.9252 Y -8.8415 Z 2.8543 D 0.0787
      T2A-90B0 MEAS X -0.9083 Y -8.8615 Z 2.8824 D 0.0778 StdDev 0.0003
      T3A-90B0 THEO X 0.0000 Y -8.8415 Z 1.9291 D 0.0787
      T3A-90B0 MEAS X 0.0232 Y -8.8721 Z 1.9555 D 0.0774 StdDev 0.0003
      T4A-90B0 THEO X 0.9252 Y -8.8415 Z 2.8543 D 0.0787
      T4A-90B0 MEAS X 0.9495 Y -8.8676 Z 2.8837 D 0.0777 StdDev 0.0003
      T5A-90B0 THEO X 0.0000 Y -8.8415 Z 3.7795 D 0.0787
      T5A-90B0 MEAS X 0.0241 Y -8.8596 Z 3.8144 D 0.0773 StdDev 0.0002
      END AUTOCALIBRATE RESULTS FOR PROBE 4MM TMA140 SHORT STAR USING SET A-90
      MOVE/INCREMENT,<0,0,12>
      LOADPROBE/5MM REAMER
      TIP/T1A0B0, SHANKIJK=0, 0, 1, ANGLE=0

  • #3
    Umm Yea he didn't say that he was trying to calibrate a star probe at all..But you are correct star probes can get tricky for calibration if you are rotating the head as well other than that star probes are easy to calibrate when at A0B0
    Michael A Wildschutz Sr
    I Walk on The WildSide
    "To Each is Own"

    Comment


    • #4
      The trick is to wind up your probe head and unwind it back to Tip A0B0 in a clockwise or counterclockwise direction. This way you avoid smashing into the carriages.

      Example:
      1. load probe
      2. call tip A0B0
      3. move point to a clear area
      4. wind up probe head eg. TIP A-90 B180
      5. call autocalibration and tip order should start with tip from step 4
      6. in autocalibration the tip order should unwind the probe head in the same direction all the way back to A0B0
      7. repeat with next probe on rack

      some assumptions are everything involved with MASTER probe and QUALIFICATION tool.
      Last edited by Kp61dude!; 08-27-2019, 12:25 PM.
      PcDmis 2015.1 SP10 CAD++
      Global 7-10-7 DC800S

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